In contrast, IKN supplied a small cooler to a customer in Spain. It has 22 m² of aerated surface and 5 cooling fans, processing a nominal capacity of t/d. IKN developed the patented Linear Pendulum Suspension System to reduce the disadvantages of conventional coolers with roller supported movable frames. The initial development of the IKN Pendulum Cooler® started more than 30 years ago. Today, the latest design features state-of-the-art Coanda Wing®.
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Al Bana Cement Factory, U. Fuel efficiency is the key requirement to achieve the energy targets in the cement industry. Our cooler grate just runnuing for only 9 months, but we have some problems coolerr it. IKN is committed to provide superior products and services – including turn key projects – in a global context.
IKN Pendulum Cooler: Improving fuel efficiency
vooler Substantial improvements in clinker cooling were achieved right after start-up. IKN Pendulum Cooler has already set a benchmarking in the industry for highest recuperation efficiency, lowest power consumption and highest reliability. With this unique features at IKN Pendulum Cooler, finally, a system with partial recirculation was successfully installed at Line 1.
In addition we noticed a demand in the market looking for options. For further details, please refer to products. This conversion confirms the value of the Smart Blade grate system and the design advantages of cooler housing and kiln hood compared to CemProTec cooler on line 1. Anyone has expreience with kin and how to solve for running plant for a long time? This CemProTec cooler replaced a Satellite cooler and is designed for tpd. Cooling chambers of IKN Pendulum coolers are free from any bearings, seals, hydraulic hoses, cylinders and lubrication.
Linear Pendulum Support (LPS®) – IKN
The client was fully aware that only a tailor-made design can achieve these goals. Design capacity is tpd.
Summary JKLC have improved their plant productivity with increased recuperation efficiency, reduced power consumption and increased reliability by installing IKN pendulum cooler at their Sirohi unit and set a bench mark in the industry.
Partial hot air recirculation concept and how it is possible only in IKN? We will be able to cross 74 MTPA capacity this financial year.
This CemProTec cooler is designed for tpd okn was shipped in Is it a myth? Fror more information, please visit our partners’ website: No, it is their experience in the cement industry that an efficient cooler can support only fuel efficiency. As usual, CDS fan pressure is much lower and aeration stronger.
Though the fuel efficiency is iln targeted to be better with the best clinker cooler, recovering the maximum heat for WHRS power generation also focused on priority while selecting the equipment. The cooler consists of a pendulum suspended grate with Smart Blades grate system, vooler drive and roller crusher. These contracts have been extended to the Saudi Market customers in the aim of maintaining excellent performance of the equipment by regular inspections through technical experts.
Ready for the future.
Only 5 months later, the material was shipped. Join the community and register for a free guest account to post a reply. Since ink will remain a backward running cooler which has to fit underneath the existing kiln piers, the space is very limited. Fuel savings have been achieved accordingly. Fortunately, there was penalty for too cold clinker temperature.
The heat recuperation and clinker cooling will be improved. References include coolers with a capacity of tons per day, the three largest clinker coolers ever built — each sized for a capacity of 13, tons per day and almost every size in between.
Furthermore, the latest improvements and new developments shall be introduced to the plant personnel in order to keep the relevant plant equipment top performing and always up to date.
Becase, your cooler is designed to cool and convey clinker of granular size mm. As a consequence, IKN has stored spares for the critically needed parts in Sweidan Industrial Services’ Riyadh Warehouse; to reduce the lead time and deliver the items to the end users as fast as possible. The cooler is in operation since October In fact, the challenge is to optimize the gas flow under the cooler roof by utilizing almost every millimeter that is available and reduce the space underneath the grate.
All process data are better than guaranteed. Know the answer to this question? CemProTec passed the performance test of the cooler right away. Now, by installing hot air recirculation system, they have set up a new milestone by improving the WHRS performance by 25 per cent more generation with the the efficient IKN Pendulum cooler.
Snowman formation is the basic reason for your problem, after maintanance clean all grate plates for blockage, etc make sure that the snowman formation potentials are reduced to minimum by looking into feed-fuel compatibility, burner position inside kln tipsufficient air flow in first fan s. The started successfully in March Our plant have problem with IKN cooler grate.
Coloer formation have not occured anymore. In addition, the electrical power consumption of the cooling fans reduced substantially since the pressure drop is much less. For further deails, please rder to products. Morever before restarting plant make sure that your grate plates are covered under cold clinker also make sure that the air blaster operation do not removes this cold clinker cover during operation.